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Foremans Provides Recycled Buildings at Sellafield Nuclear Plant

Project Offices


The Requirement


Sellafield Nuclear PlantA recycled modular building was required to provide project offices at Sellafield in Cumbria for the delivery of Sellafield Limited's Evaporator D project - one of the largest nuclear construction schemes in the UK.


The Solution

The contract awarded to Foremans was its second at the Sellafield Nuclear Plant.  A recycled and refurbished modular building had already been provided for VINCI Construction UK for the Silos Direct Encapsulation Project - a major waste retrieval scheme.

The use of recycled building modules is highly sustainable, up to 70 per cent faster and provides cost savings of up to 50 per cent compared to new build.

Delivered to a challenging timescale of just five months from receipt of order, the building comprises 60 steel-framed modules which provide open plan and cellular office accommodation and break-out spaces for around 130 staff.

The modules were fully refurbished off site to minimise disruption, and configured to meet specific requirements.


Comments from Foremans

Kevin Jones, Managing Director:

"Our two contracts at Sellafield demonstrate how the recycled modular building approach can provide companies and contractors working in the nuclear and utility sectors with purpose-designed and highly cost-effective support facilities for the delivery of major construction and engineering projects."

"We were able to deliver both schemes to a tight programme and adapt the buildings to suit the needs of the client and their contractors, as well as meet Sellafield's stringent security requirements."


Why should you consider recycled modular buildings for your organisation?


The use of recycled modular buildings is one of the most environmentally sound methods of construction. It generates less than 10 per cent of the carbon emissions and uses less than 3 per cent of the energy during construction, compared to a newly manufactured building of equivalent size (source: MPBA/Arup).

It is also highly thermally efficient.  In England, tests for air permeability on pre-owned modular buildings are not compulsory.  However, in independent tests, Foremans recycled modular buildings have performed up to 80 per cent better than Building Regulations requirements.  This means reduced energy consumption, and lower running costs and carbon emissions.

Foremans specialises in the supply of quality recycled and refurbished modular buildings, designed to individual project requirements.  In addition to its sustainability benefits, the approach offers a range of other advantages:


  • A highly cost-effective alternative to new build
  • Programme times for high quality temporary or permanent buildings are reduced by up to 70 per cent
  • Off-site working is maximised for safer, quieter and cleaner sites and reduced disruption
  • The buildings can be easily expanded, reconfigured or removed if an organisation's requirements change
  • High quality steel-framed modular buildings are built to last and require fewer ground works than traditional site-based construction - further reducing cost, disruption and programme times.

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Foremans RBS Ltd 2010
Catfoss Lane, Brandesburton, East Yorkshire YO25 8ES   tel: 0845 200 8651   fax:01964 542141
Boundary Way, Hemel Hempstead, HP2 7RH   tel: 0845 200 9451   fax:01442 269599

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Registration number 2912200 England.